Mechanical Design Services
Mantaro offers a full suite of mechanical design services from system integration hardware assembly design to full mechanical product design. Mantaro is familiar with working with metals, plastics, composites and other advanced engineering materials. Some specifics include, carbon fiber, carbon fiber filled nylon 3D prints and compression molds, TPU for FFF and SLS printing, as well as many other engineering solution specific materials. Our in-office mechanical Lab allows for rapid prototyping utilizing CNC machining, 3D Printing, sheet metal bending and fabrication, composite prototyping, metal and plastic casting, and more. Mantaro uses 3D CAD modeling to generate designs and integrations rapidly while using thermal and mechanical simulation to validate and generate optimized prototypes for any challenge. Mantaro's mechanical engineering team can take challenging problems and bring them to life. The collection of knowledge along with partnering with production specialists allows Mantaro to design, develop, and prototype a wide variety of products that are ready to manufacture.
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Capabilities
- Custom Enclosures
- Front Panel Design
- Product Packaging
- Mechanical Concept Drawings
- CAD modeling
- Structural Analysis
- Materials Selection
- Thermal Analysis and Modeling
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Model Shop
- Rapid Prototyping
- CNC Milling
- 3D Printing (SLA, FFF)
- Sheet Metal (Bending, Drilling)
- Carbon Fiber composites prototyping
- Aluminum Casting
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Custom Drive Mechanisms
Custom Worm Drive
Linear Actuator Drive and Gearbox Brushless Motor Drive
Mantaro has created custom gearing and belt drive mechanisms for robotic applications as well as integrated commercial off-the-shelf drives into applications. Depending on the needs of the application Mantaro can rapidly design and produce drive mechanisms.
Custom Heatsinks
Custom Heatsink for RF Amplifier to mount on UGV
We can design custom heatsinks and fabricate prototypes onsite in our model shop.
CAD and Photo of Custom Heatsink for FPGA Solution
Design and rapid manufacturing of custom heatsinks for high performance computing solutions such as FPGA boards for satellite ground stations, cryptography solutions, quantum computers, or power supplies.
Custom Front Panel
Front Panel for PCI Card
Design and prototyping of custom front panels.
Custom Enclosures
Manufacturing Test Fixture and Custom Enclosure
Mantaro has developed custom enclosures and test fixtures for a variety of applications including manufacturing and industrial environments. Mantaro's cross-discipline team has experience developing enclosures for vibration, EMI, dust, fluids, and more. Whether it is a small set of units for a custom test fixture or a larger production run Mantaro can develop enclosures and integration to achieve the specific design requirements.
Composite Designs
Light Weight UGV Carbon Fiber Chassis
Carbon Fiber Display Housing and UAV
Robotic or UAV applications often require lightweight high strength material. Mantaro can meet these challenges with designs that incorporate custom carbon fiber and other composites. Mantaro has experience with design from function that utilizes the ability of composites to give form and structure simplifying parts and increasing structural and application function.
Robotic Drive Mechanism and Motion Control
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Tracked Robotic Drive System with
linkage driven multibody motion control damping
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Servo Controlled Toothed Belt Drive Robotic Arm Joint
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Robotic systems require a diverse set of motion components and control. Mantaro has experience developing specific robotic application needs including drive, arm motion control, pan and tilt, and motion vibration damping. Mantaro has experience developing for a multitude of drive styles such as tracked, wheel ( 2x and 4x), and mechanism. When it comes to bodies in motion and vibration Mantaro has experience integrating electronics with robotic systems and has experience with motion control spring and damper systems to achieve the design requirements
Application-Specific Chassis Development
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Carbon Fiber Long Strand
Compression Mold Chassis
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Carbon Fiber and ABS Assembly
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3D Printed Glass-Filled Nylon 12
Battery Pack
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Mantaro understands that every project has specific requirements that depend upon exceptional attention to detail. Mantaro Is able to leverage experience across disciplines and through the entire design process to optimize application-specific designs. Mantaro has experience developing enclosures for a variety of manufacturing and prototyping processes including injection molding, composites, and 3D printing. Our experienceincludes designing chassis and enclosures and working with testing labs to meet design specifications required for MIL-STD 810, IP and package and handling requirements. Mantaro develops and designs for assembly, manufacturing, and material selection to optimize the application chassis or enclosure. Mantaro has relations with distributors and suppliers and many commercial off the shelf hardware suppliers to keep up do date on the most recent and cutting-edge materials and processes available to achieve the application-specific needs.
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